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CNC Machining & Assembly of Gear box for the Lawn & Gardening Industry

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Assemble JR
Assemble JR
Assemble JR
  Finished HD Gear Box
Finished HD Gear Box
Finished HD Gear Box
  Finished JR Gear Boxes
Finished JR Gear Boxes
Finished JR Gear Boxes
  HD Sod Cutter Complete
HD Sod Cutter Complete
HD Sod Cutter Complete
 
JR Sod Cutter Complete
JR Sod Cutter Complete
JR Sod Cutter Complete
  Machining Gear Box
Machining Gear Box
Machining Gear Box
  Painting JR's
Painting JR's
Painting JR's
  Tire Molder
Tire Molder
Tire Molder

 

We machined and assembled the gear case and components for this sod cutter gearbox and delivered it to our customer in Johnson Creek, Wisconsin.

Using customer supplied specs and 2D cad drawings, we use CNC Turning (Chucking and Live Tooling Lathes) and Milling (Vertical and Horizontal) Machining Centers to machine components and the gear case casting to spec. Tires for this assembly are produced in house by molding and vulcanizing rubber to a wheel castings using our own custom molding equipment (built in house). Other components and hardware not produced in house are procured and supplied from outside vendors.

After manual assembly, the gearbox was transported to our custom painting facilities, and wet spray painted to client's specs. This 30" x 30" x 23" gearbox, made from steel, aluminum, and was dimensionally tested before and after assembly using Ductile Iron, Grey Iron, Alloy Steels and Powdered Metal, calipers, gauges, gauge pins, comparators, micrometers, custom test stands (CTS) and CMM. Tightest tolerances were within +.000"/-.001", ±1ᵒ, and concentric within .002" TIR.

Finally, the product was tested for functionality using a heavy duty chop box/gearbox test stand using repetitive cycling adjustment verification.

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Project Highlights for CNC Machining & Assembly of Gearbox

Product Description We machine, vulcanize, procure components and assemble this gearbox used within a sod cutter.
Capabilities Applied/Processes
Primary
Procurement
  • Source & Purchase Hardware Needed for Assembly
CNC Turning
CNC Milling
Assembly
  • Manually Assemble Gearbox
Molding
  • Mold Tires
Secondary
Painting
Equipment Used to Manufacture Part
Vertical Machining Centers
Horizontal Machining Centers
Live Tool Chucking Lathes
Custom Molding Equipment
Assembly Fixtures
Overall Part Dimensions Length: 30"
Width: 30"
Height: 23"
Tightest Tolerances +.000"/-.001"
±1ᵒ
Concentric Within .002" TIR
Materials of Components
Steel
Aluminum
Ductile Iron
Grey Iron
Alloy Steel and Powdered Metal
Material Finish Wet Spray Paint Green
In process testing/inspection performed Dimensional Inspection
  • Calipers
  • Gages
  • Gage Pins
  • Comparator
  • Micrometers
  • Custom Test Stand
  • CMM
Functional Testing
  • Yes Heavy Duty Chop Box/Gear Box test stand repetitive cycling adjustment verification
Industry for Use Lawn & Garden
Delivery Location Johnson Creek, Wisconsin
Standards Met Customer supplied print, 2D CAD Drawing
Product Name Sodcutter Gearbox

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