Chapter 2
305 South C.P. Avenue
Lake Mills, WI 53551
United States
ph: (920) 648-8125
fax: (920) 648-8298
chap2
2-Piece Layout
Setup Procedures

Job Sheet

SPC Log Sheet
Control Plan
FMEA Sheet

Chapter 2 uses a Statistical Process Control system extensively to ensure nothing but the highest quality of parts are made for our customers. The following pages include examples of Chapter 2's Process Sheets that are utilized on ALL jobs for this fact. Below you can find a sample of each process sheet along with a short description.
Used at the initial startup of production jobs to verify all parties agree on the measurements of the final product. The 2 piece layout includes the customer name, customer part number, the parts name, our job number, part drawing with all dimensions and measurement results for 2 pieces.
Used at the initial setup of each operation detailing all required tooling, operation name and number, proper CNC program number and special instructions for each individual setup.
Job sheets describe each individual operation a product goes through. This is used as a point of reference for operators to know and understand the operation at hand. Each job sheet includes the customer name, customer part number, operation name and number, part name, our job number, part drawing, special instructions, and inspection instructions.
Statistical Process Control Log (SPC) sheets are used to record all data from inspections required for each operation a product goes through. SPC Log sheets include the customer name, customer part number, operation name and number, part name, characteristics to inspect, method of inspection and frequency of inspection.
The Control Plan is used to control the product characteristics and the associated process variables to ensure capability and stability of the product over time.
The FMEA sheet is used to identify the risk associated with something potentially going wrong (creating a defect - out of specification) in the production of the product. The FMEA identifies what controls are placed in the production process if any defects at variuos stages of processing occur.

Chapter 2
305 South C.P. Avenue
Lake Mills, WI 53551
United States
ph: (920) 648-8125
fax: (920) 648-8298
chap2